We provide comprehensive validation and testing services to ensure your automation systems meet the highest standards of performance and reliability.
| Service | Description |
|---|---|
| QA/QC/VQ | Quality Assurance, Quality Control, and Validation Qualification to verify that systems are built and function as intended. |
| IO Validation | Validation of Input/Output modules to ensure they are correctly configured, communicating, and functioning as intended. |
| System Functionality/Logic Validation | Testing the system’s logic and functionality to ensure correct operations and performance including throughput. |
| HMI/Visualization Checkout | Verification and validation of Visualization and Human-Machine Interface (HMI) to ensure proper display and interaction with system operators such as visual buttons, navigation, alarms, I/O, etc. |
| Standby Support | Scheduled availability of ready-to-deploy support services to address any system issues immediately following system startup, go-live, post-FAT, post-performance qualification, and other phases. |
| Ethernet Validation Report/Study | Comprehensive study and report on Ethernet network configurations, communication, and performance. |
| Device Thermal Report/Study | Analysis and reporting on the thermal performance of devices within the system using thermal imaging equipment. |
| Mechanical Install Spec Validation & Report/Study | Verification of mechanical installation specifications and detailed reporting relating to industrial automation equipment according to OEM specifications or client standards. This comprehensive study provides detailed observations and analysis to help measure and determine project status and performance. Our thorough reporting is a vital resource for assessing project outcomes, documenting milestones, and supporting both client and internal processes. This service also serves as an effective third-party audit, enhancing project transparency and accountability. |
| Electrical Install Spec Validation & Report/Study | Verification of electrical installation specifications and detailed reporting relating to industrial automation equipment according to OEM specifications or client standards. This comprehensive study provides detailed observations and analysis to help measure and determine project status and performance. Our thorough reporting is a vital resource for assessing project outcomes, documenting milestones, and supporting both client and internal processes. This service also serves as an effective third-party audit, enhancing project transparency and accountability. |
| Safety Install Spec Validation & Report/Study | Verification of safety device installation specifications and detailed reporting relating to industrial automation equipment according to OEM specifications or client standards. This comprehensive study provides detailed observations and analysis to help measure and determine project status and performance. Our thorough reporting is a vital resource for assessing project outcomes, documenting milestones, and supporting both client and internal processes. This service also serves as an effective third-party audit, enhancing project transparency and accountability. |
| System Throughput Validation | Validation of the system’s throughput to ensure it meets Client’s required performance standards and expectations. |
| Post Performance Validation | Validation of system performance post-deployment to ensure it meets expected standards via a comprehensive audit and study of select systems performance, configurations, communications, functionality, etc. through exhaustive documentation as a study for clients use in determining for example improvements, issues, rates any data that will help them make thorough and informed decisions based on our findings. |
Our engineering services deliver end-to-end automation solutions, from initial programming and design to final system commissioning and documentation.
| Service | Description |
|---|---|
| PLC Programming | PLC Programming services for Allen Bradley controllers. This could include, but is not limited to: entire system or isolated sub system programming, AOI development, Network/IO Tree building or modifying a Client's existing logic. |
| SCADA Ignition Programming/Design | Designing and programming Supervisory Control and Data Acquisition (SCADA) systems using Ignition software. With this service, we offer anything from entire system development, to simple modifications of existing Ignition systems. |
| HMI Design | Designing Human-Machine Interface systems for effective operator interaction. With this service, we offer anything from entire system development, to simple modifications of existing Ignition and PanelView systems. |
| Robotics Integration (AMRs, AGVs, Articulated Arms) | Designing integration solutions for various robotics systems including Autonomous Mobile Robots (AMRs), Automated Guided Vehicles (AGVs), and articulated robotic arms. |
| System Commissioning/Startup | Entire or partial system commissioning and startup, including device level commissioning (PLC, VFDs, I/O Blocks, Ethernet Switches, Safety Devices, etc.), Communications Device/Network Commissioning, I/O checkout, PLC logic verification, PLC Logic troubleshooting/Programming, Factory Acceptance Testing and Standby Support. Detailed documentation will be provided for all services offered. |
| Technical Documentation Writing | Creating detailed technical documentation for systems and processes such as Standard Operating Procedures (SOPs), Description of Operations (DOOs), IP Address Allocation Table, Network Topology Diagram, Training Materials, Configuration Guides, Process Flow Diagrams. |
Our support services provide comprehensive troubleshooting, remote and on-site assistance, and system monitoring, ensuring your operations run smoothly with minimal downtime.
| Service | Description |
|---|---|
| Automation Systems Troubleshooting | Remote or on-site troubleshooting, including PLC programming troubleshooting or logic resolution, electrical troubleshooting and communications troubleshooting. |
| After Hours Support | Support services available beyond regular business hours. |
| Remote Debug/Troubleshooting | Remote services to debug and troubleshoot system issues related to programming, electrical or communications. |
| Live System Monitoring and Support | Real-time monitoring and support for operational systems for proper functionality assurance. |
| Electrical Troubleshooting | Identification and resolution of electrical issues within systems. This can be remote or on-site support. |
| Communications Troubleshooting | Resolving issues related to system communications and networking. This can be remote or on-site support. |
| Same Day/Next Day On-Site Availability | Quick response support services with on-site availability. |
| System Upgrade and Patching | Services to upgrade and apply patches to existing systems to maintain and improve performance. This could include, but is not limited to: firmware upgrades, IP Address re-assigning, new assignments or other Networking changes or modifications to HMI or SCADA systems. |
Our consultation services bring expert insights and strategic guidance to optimize the design, integration, and performance of your automation systems.
| Service | Description |
|---|---|
| Electrical Design Consultation | Electrical design review consultation service to ensure the Client’s current design will perform as they intend or to diagnose any issues with the Client’s current design. This can include but is not limited to wiring review, supply power verification, proper device selection, device compatibility, cable length verification, etc. |
| Device Layout Consultation | Device layout consultation service to ensure that Client’s current design will perform as intended or to diagnose any potential oversights with the current design. This can include but is not limited to Photo-Eye placement, Encoder Placement, I/O Block Placement, Power Supply Placement, Stacklight Placement, RunStop placement, EStop Placement, etc. |
| System Design Consultation | System design consultation service to ensure the Client’s automation system is optimally designed for performance, efficiency, and reliability. This can include system architecture review for scalability and robustness, verifying component integration (PLCs, HMIs, SCADA systems, sensors, actuators), reviewing network design and topology, ensuring proper power distribution and redundancy, assessing safety system design for compliance, optimizing control strategies, reviewing redundancy and failover plans, accounting for environmental considerations, ensuring complete and accurate documentation, verifying compliance with industry standards and regulations, and providing recommendations for operator training and ongoing support. |
| Robotics Integration Consultation | Robotics integration consultation service to ensure the Client’s system will integrate properly with a third parties’ robotics system. This can include but is not limited to communication protocol verification, robot and system dimension verification, robot navigation system verification, payload weight and dimension verification, standard/safety interlock verification, additional needed devices, system and robot footprint verification, etc. This service includes robotics systems such as AMRs, AGVs and articulated arms. |
| Systems Communication Consultation (WMS/WES/WCS) | Systems communication consultation service as it should pertain to WMS, WES and WCS systems. This involves looking deeply at the communication protocols between all systems WCS (including conveyor, robotics and others), WES and/or WMS. After performing a deep dive on the available and preferred communication methods between all systems, we will provide a custom communication protocol for all parties to adhere to, which we can also assist in implementing. Common communication methods include TCP/IP Socket Communications, SQL, REST Apis (including JSON), Webhooks and utilizing the OPC UA Protocol through Ignition. |
| Third Party Systems Integration Consultation | Consultation service to verify a third party integrator’s design, layout, programming, electrical, communications, interlocks, etc. for a client to ensure the system will function as intended with no major oversights. |
| Application Engineering Consultation | Consultation service that utilizes our engineer’s expertise in suggesting alternative or previously unconsidered methods to carrying out a system, controls or robotics application solution. |
| Panel Design Consultation | Consultation service to verify a Client’s or Client’s third party’s Electrical/Controls panel design. This includes verification of, but not limited to, supply power calculations, device compatibility, device layout optimization, device selection, safety devices/circuits, wiring, panel inputs/outputs, backup power, panel space, panel cooling. |
| Systems Operations Training | Tailored to client needs, we offer comprehensive training services for system operators, operations staff, management, etc. to ensure they can effectively manage, operate, understand and troubleshoot systems. Our training is available both online and in person, featuring a well-structured curriculum and rigorous competency assessments. |
| Camera/Scanner Integration | Integrating cameras and scanners into systems for enhanced data collection and processing. Our Camera/Scanner Integration Consultation service ensures the seamless integration of cameras and scanners into your automation systems, enhancing data collection and processing capabilities. Our experts will guide you through selecting the appropriate devices, configuring them for optimal performance, and ensuring compatibility with your existing system architecture. This service includes verifying communication protocols, optimizing placement for maximum coverage and accuracy, and ensuring the integration supports your operational goals. We provide comprehensive support from initial planning to final implementation, ensuring your systems are equipped with the best-in-class imaging and scanning solutions for enhanced efficiency and reliability. |
At the core of successful automation projects lies effective management. Our Management Services offer a comprehensive suite of solutions designed to ensure your projects are executed with precision, efficiency, and timeliness.
| Service | Description |
|---|---|
| On-Site Controls Team Management | Our expert supervisors oversee on-site teams responsible for controls and automation, ensuring: Seamless coordination between different project aspects, Adherence to quality standards and safety protocols, Rapid problem-solving and decision-making, Effective communication between technical teams and stakeholders, Ensuring proper documentation of all commissioning processes, Leverage our technical controls expertise to manage teams of controls engineers for your desired outcome. |
| Project Management | Comprehensive project management services to ensure projects are completed on time and within budget: Detailed project planning and risk assessment, Regular progress tracking and reporting, Stakeholder communication and expectation management, Change management and scope control, Quality assurance and continuous improvement. |
| Third Party General Labor Management | Managing general labor teams provided by third parties. Our experienced managers oversee third-party general labor teams, ensuring: Alignment with project goals and standards, Proper training and onboarding, Productivity monitoring and optimization, Compliance with labor regulations and safety standards. |
| Strategic Resource Planning and Allocation | Planning and allocating resources to ensure efficient project execution. We optimize your project's efficiency through: Accurate estimation of resource requirements, Strategic allocation of personnel, equipment, and materials, Balancing of workloads to prevent bottlenecks, Proactive identification and resolution of resource constraints. |
We would love to get in touch with you, what ever your needs are. We guarantee you will walk away with actionable insights you can apply tomorrow.
301 S McDowell St Suite 125 - 1250, Charlotte, NC 28204
(336) 437-7264
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